Q43W-8000 Horizontal Containerized Shear Power 180KW For Large-Scale Scrap Metal Recycling Yards
Product Overview
The Q43W-8000 is a true industrial giant in the category of horizontal container shears. With its staggering 8,000KN shearing force, it redefines the standard for large-scale scrap processing. Designed specifically for continuous, high-volume processing of the heaviest and bulkiest scrap materials—such as entire end-of-life vehicle bodies, finished bales, large metal structures, and even light ship components—this machine is the ultimate solution for major scrap metal recycling bases, steel groups, and large-scale dismantling centers. Its "container-type" structure ensures exceptional rigidity and stability, significantly improving raw material pre-processing efficiency and providing ideal furnace-ready charge for smelting.
Product Features
- Ultra-High Shearing Force: An industry-leading 8,000KN rated shearing force effortlessly dismantles massive scrap blocks measuring 1600mm wide and 450mm thick, making it capable of handling the toughest materials.
- Giant Feed Box & Efficient Design: Equipped with an oversized feed box that can accommodate entire car bodies or large bales. The 1600mm blade length and optimized box structure ensure massive intake capacity and惊人的 single-cycle processing volume.
- Heavy-Duty Container-Type Structure: The body is constructed from high-strength steel plates in a box-type welded design, providing container-like strength. This robust structure effectively absorbs and distributes the enormous operational stress, guaranteeing exceptional longevity and stability under extreme working conditions.
- High-Power Hydraulic System: Powered by a 180kW high-capacity hydraulic station, it delivers smooth and powerful performance, ensuring clean, decisive shearing actions and consistent cycle times. Even at a controlled pace of 3-4 cycles/minute, each cut is tremendously effective.
- Advanced Automation Control: Features an advanced PLC control system enabling fully automated operation—including feeding, clamping, shearing, and discharging. Remote control capabilities and safety interlock devices are standard, maximizing both operational safety and efficiency.
Technical Specifications
| Model | Shearing Force (KN) | Blade Length (mm) | Discharging size (mm) | Cutting Frequency (times/min) | Power (kW) |
| Q43W-8000 | 8000 | 1600 | 1600×450 | 3-4 | 180 |
Frequently Asked Questions (FAQ)
Q: What is the main difference between this shear and a standard alligator shear?
A: The key differences lie in the structural design and power class. The Q43W-8000 features a horizontal box-type structure, offering far greater rigidity and fatigue resistance than the oscillating design of alligator shears. Its 8,000-ton force and 180kW power are designed for heavy-duty industrial applications, processing超大 and ultra-thick materials that are beyond the capability of alligator shears.
Q: Is a cutting frequency of 3-4 times per minute too slow?
A: For this class of equipment, this frequency is both efficient and appropriate. Each cycle processes multi-ton giant blocks, involving feeding, clamping, and shearing. Ensuring cut quality and equipment safety takes precedence over pure speed. The volume of material processed in a single cycle can equal dozens of cycles from smaller machines.
Q: What foundation is required for installing this equipment?
A: Due to the extreme weight and impact forces, a high-strength reinforced concrete foundation must be prepared according to the detailed drawings we provide. A high-capacity transformer is also necessary to meet the power demands of the 180kW main motor and auxiliary systems.
Q: What after-sales service and technical support do you offer?
A: We provide comprehensive support for this critical equipment, including:
- on-site engineer assistance for installation and commissioning,
- detailed operation and maintenance training,
- supply of genuine spare parts, and
- a standard one-year warranty.
Application Fields
- Large Scrap Steel Processing & Distribution Centers: Pre-processing giant scrap steel, ship plates, and steel structures before primary shredding.
- Integrated Steel Mills: Supplying uniform, high-density premium furnace charge for converters and electric arc furnaces.
- End-of-Life Vehicle Dismantling Centers: Shearing entire car and truck bodies and frames.
- Metal Baling Stations: Segmenting large compressed scrap bales for transportation or smelting requirements.
- Ship Recycling & Heavy Equipment Manufacturing Plants: Processing oversized metal scrap like ship plates and large machinery components.
